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Hate to burst your bubble, but if your shooting a rubber head out of one of those things and some one gets hit, thats like getting kicked by a horse. You could probably break ribs or at least leave one very nasty bruise. Riot squads use rubber bullets to break up protests and have had incidents where people have been hit in the head with these and died. The grenade will be travelling slower but would have more mass behind it when it makes contact. One alternative is to use a nerf foam head kinda like the footballs which might make your project a little safer. The only problem you have there is that the front end would be the lighter end causing the projectile to flip around so that the tail is pointing at would opponent. From my perspective Im not really sure how this could work. The head has to be soft to that if by chance it hits someone it wont hurt. But at the same time the head has to have enough mass to that it doesnt spin out of control. These are just my observations but all the power to you if you can make it work.
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